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Cut to Size Plastic Sheets | King StarBoard, Acrylic & Coosa | Boat Outfitters

Marine-grade materials, cut exactly to your size.

See your price as you build it. No calls, no waiting.

How It Works

From measurements to a finished part in four steps.

You measure. We do the cutting, edging, and corners.

1

Pick your material

Every option is marine grade, built for saltwater, sun, and salt air.

2

Measure your size

Exact to the project, not the nearest stock size.

3

Choose edges and corners

Finished out of the box, no router work of your own.

4

We cut it and ship it

Ships in 1 to 2 days.

Shapes & Finishes

The shape you need, cut clean and ready to install.

Rectangles, circles, cutouts, trim plates, and speaker rings with consistent edge finishing throughout.

The Comparison

Why precision cutting pays off.

Cleaner edges, tighter dimensions, less waste, and no cutting it yourself.

By Hand
Other cut-to-size services
Us
Size accuracy
Varies with tools and technique
Usually ±1/8" tolerance
Cut to the nearest 1/16"
Materials
Whatever you can find
General plastics, no marine composites
HDPE, acrylic, and Coosa Board
Edges
Raw, unless a router is available
Rarely included as standard
Roundover, four sizes, choose as you configure
Corners
Freehand, takes practice
Rarely offered as standard
Radius, 1/8" to 6"+, choose as you configure
Tools required
Saw, router, blades, templates
Nothing
Nothing
Waste
A full sheet, most goes to scrap
No scraps, exact size and cut
Only the size ordered, no scraps
Manufacturing background
Independent, individual work
General-purpose fabricators
Marine manufacturing since 1979
Turnaround
Hours of hands-on time
Varies by provider
Ships in 1 to 2 business days

Common questions

What materials can I get cut to size?

King StarBoard, acrylic, Coosa Board, and more.

What shapes can I order?

Rectangles with square or radius corners configure on any material page. Circles, trim plates, and speaker trim rings each have their own configurator.

What edge finishes are available?

Roundover edges in 1/16", 1/8", 3/16", or 1/4", on the top edge or both sides, on any shape. Available sizes depend on thickness, since the roundover has to stay smaller than the material for a flat edge.

How long does it take?

Ships in 1 to 2 business days for most orders.

What if I need something the configurator doesn't cover?

Call our in-house team. They can help before you order or with anything unusual, like an unlisted shape or a two-corner radius.

Ready when you are.

Pick a material and get started.

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40+ years building boat parts 300+ boat builders trust us 20+ engineers behind the material
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